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Reference Project — Madagascar

A 1,000 kg/h Short-Cut Line Installed Alongside Italian Lines in Madagascar

Talia Makina installed a 1,000 kg/h turnkey short-cut pasta line for a local producer in Madagascar, the island nation of the Indian Ocean. The producer, previously running Italian lines, chose Talia Makina for its capacity expansion; the line was commissioned in 2020.

1 LineTurnkey Short-Cut · Producing alongside Italian lines
1,000 kg/hInstalled Capacity · Theoretical 24 t/day
2020Commissioning
24 MonthsStandard Warranty · Active support beyond it

The Project at a Glance

Short-Cut Line — 20201,000 kg/hProduces a wide range of shapes led by penne cut, penne, fusilli, elbow, noodles and orzo. With circular die changes, more than 30 shapes can be produced on the same line.
Producer ProfileLocal investor · existing Italian linesThe Malagasy producer had been manufacturing on previously installed Italian lines. It chose Talia Makina for its capacity expansion; the new line runs alongside the existing production setup.
Island Logistics & SupportFast spare parts by air cargoThe overseas installation was completed on schedule. Support continues although the warranty period has ended; any spare part need is resolved quickly by air cargo.

Project Story

Madagascar, the island nation of the Indian Ocean, is one of the markets where local production of staple foods is gaining importance with a growing population. Talia Makina's reference here is a capacity-expansion investment by a local investor already in production.

The producer had been using Italian lines in pasta production. When it decided to raise its capacity, it chose Talia Makina: the 1,000 kg/h short-cut line commissioned in 2020 joined production alongside the existing European-made lines. The pattern that repeats across our references from Türkiye to Bangladesh played out in Madagascar as well: producers running European lines choose Talia Makina for their growth investments.

In an installation on an island nation, logistics planning is the most critical link of the project. Overseas shipment of the equipment, site installation and commissioning were completed on the planned schedule; the line went into production together with operator training.

What truly makes the difference in island geography is after-sales support. Although the line's warranty period has ended, support to the producer continues uninterrupted; any spare part need is resolved quickly by air cargo, keeping production downtime to a minimum. Reaching a customer across the ocean at this speed shows the long-term value of supplier selection.

The line runs with an AISI 304 food-grade stainless steel body; the automation uses Siemens PLC with Yaskawa components. It produces a wide range of shapes led by penne cut, penne, fusilli, elbow, noodles and orzo.

The installed capacity is 1,000 kg/h — theoretically up to 24 tonnes per day in 24-hour continuous operation. With turnkey installations in 18 countries since 2007 — from Cameroon to Madagascar — Talia Makina supports African producers on their journey to local production.

General view of the installed pasta production line in Madagascar
Madagascar — Installed Production Line

Project Overview

CountryMadagascar
Project StructureOne turnkey short-cut line in a single factory; alongside existing Italian lines
Line Type1 short-cut pasta production line
Capacity1,000 kg/h · Theoretical 24 t/day
Commissioning2020
AutomationSiemens PLC; Yaskawa automation components
ProductsPenne cut, penne, fusilli, elbow, noodles and orzo among many short-cut shapes
Body MaterialAISI 304 food-grade stainless steel
Warranty24-month standard warranty; after-warranty support and fast spare parts by air cargo continue

Turnkey Project Process

Line DesignLayout and process planning based on capacity and product range
ManufacturingProduction at our facilities in Gaziantep with AISI 304 body
Site InstallationMechanical and electrical installation at the factory in Madagascar
CommissioningSetting production and drying parameters, test production
Operator TrainingHands-on training on site and production support

Project Results

1,000 kg/h installed capacity on a single line — theoretical 24 t/day
A producer running Italian lines choosing Talia Makina for its capacity expansion
Overseas turnkey installation on an island nation, on schedule
New line commissioned smoothly alongside the existing production setup
Uninterrupted support even after the warranty period ended
Fast spare parts solution by air cargo — minimum production downtime
Flexibility to produce more than 30 short-cut shapes on one line
AISI 304 stainless steel on food-contact surfaces

Installed Line Views

Site photographs of this project are being prepared and will be published in this area shortly.

Installed pasta production line in Madagascar 1Installed Line View 1
Installed pasta production line in Madagascar 2Installed Line View 2
Installed pasta production line in Madagascar 3Installed Line View 3

Frequently Asked Questions

How is a pasta production line installed in Madagascar?

Project planning, line design, manufacturing, overseas shipment, site installation, commissioning and operator training are carried out turnkey from a single source. For installations on island nations, shipping and customs planning is organised in advance; the line in Madagascar was commissioned on the planned schedule.

What capacity was installed in Madagascar?

The 1,000 kg/h short-cut line commissioned in 2020 provides theoretically up to 24 tonnes per day in 24-hour continuous operation. Our short-cut lines can be installed in capacities from 300 kg/h up to 6,000 kg/h.

Which pasta shapes are produced on the line in Madagascar?

A wide range of shapes led by penne cut, penne, fusilli, elbow, noodles and orzo. With circular die changes, more than 30 short-cut shapes can be produced on the same line.

Can a producer with an Italian or European line add a Talia line?

Yes. The producer in Madagascar had been manufacturing on Italian lines and chose Talia Makina's 1,000 kg/h short-cut line for its capacity expansion. The same pattern holds in our Türkiye and Bangladesh references: our lines work in integration with existing European-made production setups and are chosen by established producers for their growth investments.

How are spare parts delivered to a customer on an island nation?

By air cargo. Although the warranty period has ended for our customer in Madagascar, support continues uninterrupted; any spare part need is delivered quickly by air cargo, keeping production downtime to a minimum. Stock planning for critical spare parts is also done together at the installation stage.

Does Talia Makina have other installations in Africa?

Yes. In Cameroon, a 500 kg/h short-cut line and a 750 kg/h spaghetti line have been in production since 2023 and the installation of a 2,000 kg/h spaghetti line is ongoing; in Madagascar, a 1,000 kg/h short-cut line has been running since 2020. Talia Makina has overseas turnkey installation and after-sales support experience in African markets.

What automation does the line use?

The line runs on Siemens PLC-based automation with Yaskawa components. Automatic process and drying control is standard; drying parameters are adjusted to the product and climate conditions.

What do the warranty and after-sales support cover?

All lines are delivered with a 24-month standard warranty. In the Madagascar project, support continues uninterrupted although the warranty period has ended; maintenance planning, remote support and spare parts delivery by air cargo are handled by the Talia Makina technical team.

Is remote technical support available?

Yes. The Siemens PLC-based automation system supports remote connection; with authorised access, fault diagnosis, parameter optimisation and software updates can be done remotely. For customers on island nations, remote support significantly reduces the need for on-site service.

Planning a pasta production line like the one in Madagascar?
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